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Huona 1.0mm Tinned Copper Wire T2 Red Copper Anti-Oxidation & Excellent Conductivity

Tempat asal Shanghai
Nama merek Product Name
Sertifikasi ISO9001
Nomor model Kawat tembaga kaleng
Kuantitas min Order 5kg
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Detail produk
Nama Produk Kawat tembaga kaleng Diameter 1.0mm
Toleransi diameter ± 0,02mm Ketebalan pelapis timah 3-5μ
Konduktivitas Listrik (20℃) ≥98% IACS Kekuatan tarik 200-250 MPa
Perpanjangan saat istirahat ≥30% (L0=200mm) Kisaran suhu operasi -40 ℃ ~ 150 ℃
Menyoroti

1.0mm tinned copper wire

,

red copper anti-oxidation wire

,

T2 copper conductivity wire

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Deskripsi Produk
Huona 1.0mm Tinned Copper Wire T2 Red Copper Anti-Oxidation & Excellent Conductivity
Product Overview

As a high-reliability electrical conductor from Huona New Material, the 1.0mm tinned copper wire integrates two core advantages: the ultra-high conductivity of pure red copper (T2 grade) and the anti-corrosion protection of a precision 3-5μ tin coating. Manufactured via Huona's advanced continuous hot-dip tinning process--equipped with real-time thickness monitoring and temperature control--the wire ensures the tin layer adheres uniformly to the 1.0mm solid copper core, no pits or thin spots. It solves two key pain points of bare copper wire: oxidation-induced conductivity decline and poor solderability, making it a staple for electrical connections requiring long-term stability, easy assembly, and resistance to humid/industrial environments.

Standard & Material Certifications
  • Conductor Grade : T2 pure red copper (complies with GB/T 3956-2008; equivalent to ASTM B33, IEC 60288 Class 1)
  • Tin Coating Standard : GB/T 4910-2009, IEC 60317-2 (lead-free: Pb ≤0.005%, Sn ≥99.9%)
  • Quality Certifications : RoHS 2.0 compliant, ISO 9001 quality management system, SGS environmental testing approval
  • Manufacturer : Huona New Material (15+ years of copper conductor processing experience)
Core Performance Advantages
1. Pure Red Copper Conductor: Unmatched Conductivity
  • Electrical Conductivity : ≥98% IACS (20℃), far exceeding alloyed copper (e.g., CuNi alloys: ~20% IACS) and aluminum (61% IACS). Ensures minimal voltage drop in low-voltage circuits (e.g., 12V automotive wiring, 5V USB cables) and fast signal transmission for sensors.
  • Mechanical Ductility : Elongation ≥30% (25℃) and tensile strength ≥200 MPa. Can withstand repeated bending (180° bend test ≥10 times without breaking) for wiring in tight spaces (e.g., appliance internal compartments, PCB edge connections).
2. 3-5μ Precision Tin Coating: Targeted Protection
  • Anti-Oxidation Barrier : Dense tin layer blocks air/moisture from contacting copper, preventing the formation of conductive copper oxide (CuO/Cu₂O). Even in 80% humidity for 12 months, the wire maintains ≥97% initial conductivity (vs. bare copper: drops to 85% in 3 months).
  • Enhanced Solderability : Tin's low melting point (232℃) enables "instant wetting" during soldering--no pre-cleaning or flux activation required. Reduces PCB assembly time by 40% vs. bare copper (which needs oxide removal via sanding/chemicals).
  • Balanced Thickness Design : 3-5μ thickness avoids two extremes: thinner coatings (<3μ) can't cover copper flaws, while thicker coatings (>5μ) make the wire brittle (prone to cracking during bending).
Technical Specifications
Parameter Detailed Value
Nominal Diameter (Overall) 1.0mm (conductor: ~0.992-0.994mm; tin coating: 3-5μ)
Diameter Tolerance ±0.02mm
Tin Coating Thickness 3μ (minimum) - 5μ (maximum); thickness uniformity: ≥95% (no spot <2.5μ)
Electrical Conductivity (20℃) ≥98% IACS
Tensile Strength 200-250 MPa
Elongation at Break ≥30% (L0=200mm)
Tin Adhesion No peeling/flaking after 180° bend (radius=5mm) + tape test (3M 610 tape, no tin residue)
Corrosion Resistance Passes ASTM B117 salt spray test (48h, 5% NaCl, 35℃) - no red rust, tin blistering
Operating Temperature Range -40℃ (low-temperature flexibility, no cracking) to 105℃ (continuous use, no tin melting)
Product Supply & Customization
Item Specification
Supply Form Solid conductor (standard); stranded conductor (custom: 7/0.43mm, 19/0.26mm)
Spool Configuration 500m/1000m per spool (spool material: ABS plastic, diameter: 200mm, core hole: 50mm)
Surface Finish Bright tin (default); matte tin (custom, for anti-glare applications)
Additional Treatments Optional insulation (PVC/XLPE/Silicone, thickness: 0.1-0.3mm, color: black/red/blue)
Packaging Vacuum-sealed aluminum foil bag (moisture-proof) + outer carton (with desiccant, anti-impact)
Typical Application Scenarios
  • Household Appliances : Internal wiring for washing machines (humidity-resistant), refrigerators (low-temperature flexibility), and microwave ovens (heat resistance up to 105℃).
  • Automotive Electronics : Connector terminals for car batteries (anti-corrosion), sensor wiring (stable signal), and in-car infotainment systems (low voltage drop).
  • PCB & Consumer Electronics: Through-hole soldering for Arduino/Raspberry Pi boards, USB-C cable conductors, and LED strip wiring (easy assembly).
  • Industrial Control : Wiring for PLC panels (industrial humidity resistance) and low-voltage power supplies (minimal energy loss).
  • Medical Devices : Internal wiring for portable diagnostic tools (lead-free, compliant with biocompatibility standards) and small medical pumps (flexible bending).
Quality Assurance from Huona New Material

Every batch of 1.0mm tinned copper wire undergoes three key inspections:

  1. Tin Thickness Test : X-ray fluorescence (XRF) analyzer (precision: ±0.1μ) - 5 sampling points per spool.
  2. Conductivity Test : Four-point probe tester (accuracy: ±0.5% IACS) - 3 samples per batch.
  3. Mechanical Test : Universal testing machine (tensile/elongation) + bend tester (adhesion) - 2 samples per batch.

Free samples (1m length, 2-3 pieces per specification) and detailed Material Test Reports (MTR) are available upon request. Our technical team provides 1-on-1 support for custom requirements (e.g., insulation material selection for high-temperature applications, stranded conductor design for flexible wiring).